CAPABILITIES: CNC MILLING, TURNING,
WIRE EDM & SWISS TURNING

CNC MILL/TURN MACHINES:

Nakamura Super NTX 11-axis Turn/Mill Center, 3,500 RPM left spindle with 10" chuck, 3,500 RPM right spindle with 10" chuck, two 24 Station Turrets, one turret, 12,000 RPM spindle, 80 tool A.T.C. total capacity swing, 2.8" dia. Spindle through hole on both left and right spindles, parts conveyor, and LNS "Quick Servo" barfeed.

» NEWMori-Seki NT 3200SZ/1000, 9 axis Turn/Mill Center, 5,000 RPM spindle and 40 tool A.T.C., one 12 station turret, all live tools, 23.6” max machining dia., 42” max machining length, 23.6” swing, 2.6” spindle through hole with LNS “Quick Servo S3” barfeed.

Mori-Seiki MT 2000SZ, 9 axis Turn/Mill center, 4,500 RPM main spindle with 8" chuck, 6,000 RPM sub spindle with 6" chuck, one turret with 6,000 RPM spindle and 40 tool A.T.C., one 12 station turret, all live tools, 21.6" max machining dia., 40" max machining length, 23" swing, 2.9 spindle through hole part conveyor, with LNS "Quick Servo" barfeed.

Nakamura WT300MMY, 7 axis Turn/Mill Center, 4500 RPM left spindle with 8" chuck, 4500 RPM right spindle with 8" chuck, 2-24 station turrets. 10.6" max turning dia., 30.7" max turning length. 23.6" swing, 2.5" spindle through hole on both left and right spindles, part conveyor, and LNS "Quick Servo" barfeed.

CNC MILLING MACHINES:

» NEWChiron FZ12KS 8 axis Mill/Turn Center, 24,000 RPM spindle with 48 tool magazine, lathe spindle 4,500 RPM with 2.5” through hole, Travels: X 25.5”, Y 12.6”, and Z 14.1”, Full 5 axis, high speed machining capabilities.

(2) Matsuura 800VGII Vertical Machining Centers, one with 30 tool magazine, one with 40 tool magazine, each with 12,000 RPM spindle, IZ 150 high speed cutting, full 4th & 5th axis capability, 7.0/10 HP. Travel: "X" 31.5, "Y" 20.0, "Z" 19.6.

Matsuura 800VGII Vertical Machining Centers, with 40 tool magazine, 12,000 RPM spindle, IZ 150 high speed cutting, full 4th & 5th axis capability, System 3 R/Work-Pal Servo Pallet Changer with 60 Pallet Capability. 7.0/10 HP. Travel: "X" 31.5, "Y" 20.0, "Z" 19.6.

(2) Matsuura 800 VGII Vertical Machining Centers, with 40 tool magazines, 12,000 RPM spindles, IZ 150 high speed cutting, full 4th axis capacity, 7.0/10 HP. Travel: "X" 31.5, "Y" 20.0, "Z" 19.6.

(2) Matsuura MC-800VF Vertical Machining Center, complete with 30 tool magazine, 8000 RPM spindle, full 4th axis capability, 7.0/10 HP. Travel: "X" 31.5, "Y" 17.0, "Z" 20.0.

Matsuura MC-800VG Vertical Machining Center, complete with 30 tool magazine, 10,000 RPM spindle, IZ 1/50 high speed cutting, full 4th axis capability, 7.0/10 HP. Travel: "X" 31.5, "Y" 17.0, "Z" 20.0.

Matsuura MC-800V Vertical Machining Center, complete with 30 tool magazine, 6000 RPM spindle, full 4th axis capability, 7.0/10 HP. Travel: "X" 31.5, "Y" 18.0, "Z" 20.0.

(3) Matsuura MC-760VX Vertical Machining Center, complete with 30 tool magazine, 6000 RPM spindle, 7.0/10 HP. Travel: "X" 30.0, "Y" 17.0, "Z" 18.0.

Matsuura ES-450H Horizontal Machining Center, complete with 30 tool magazine, 2-pallet system, 10,000 RPM spindle, 7.5/10 HP. Travel "X" 17.7, "Y"15.7, "Z" 15.7.

» NEW(5) Haas VF3SSYT Vertical Machining Center with 40 Tool Magazine, 12,000 RPM spindle, linear scales, full 4th & 5th axis capabilities. 30 HP Travel “X” 40.0”, “Y” 26.0”, “Z” 25.0”.

(2) 8" Haas programmable rotary tables, 4th axis capabilities.

(5) 5" Haas programmable snap heads, 4th axis capabilities.

CNC SWISS:

» NEW(2) Citizen M20Y 10 axis CNC Swiss Lathes 10,000 RPM .812 max machining dia. 12.5”, max machining length per chucking with Citizen CAVL-20M magazine bar feed system

(2) Citizen L-20 VIII CNC Lathe, 8,000 RPM .812 max machining dia. 7.87” max machining length per chucking with Citizen CAVL-20 magazine barfeed system.

CNC LATHES:

» NEW(1) Mori-Seki NL 2000Y/500, 4 axis Turn/Mill Center, 5000 RPM spindle, 8” chuck, 12 station turret, all live to 6,000 RPM. Full “C” and “Y” axis, 2.5” spindle through capacity with LNS “Quick Servo S3” bar feed.

(2) Mori-Seiki SL-250BMC, 3500 RPM spindle, 10" chuck, 12 station turret, tool presetter, max machining dia. 15.3", max machining length 19.1", 20" swing, 3.4" spindle through hole dia. with LNS "Quick Servo" barfeed. Full "C" axis with up to 12 live tooling stations.

(2) Mori-Seiki SL-250B, 3500 RPM spindle, 10" chuck, 12 station turret, tool presetter, max machining dia. 15.3", max machining length 19.1", 20" swing, 3.4" spindle through hole dia., with LNS "Quick Servo" bar feed.

Mori-Seiki SL-253B, 3500 RPM spindle, 10" chuck, 12 station turret, tool presetter, max machining dia. 15.3", max machining length 19.1", 20" swing, 3.4" spindle through hole, Fanuc Robo-Flex 6 axis parts loader robot with 2-pallet changer system.

Mori-Seiki SL-250B, 3500 RPM spindle, 10" chuck, 12 station turret, tool presetter, max machining dia. 15.3", max machining length 19.1", 20" swing, 3.4" spindle through hole dia.

Nakamura SC 300, 3500 RPM spindle, 12" chuck, 12 station turret, 13.8" max machining dia., 23.6" max machining length, 22" swing, 2.8" spindle through hole dia.

Accu-Turn GT-27, 4500 RPM spindle, high speed gang type tooling CNC chucker.

Eguro Nuclet - 10GL, 5,000 RPM spindle, super precision gang type tooling CNC chucker.

PROTOTYPE MACHINES:

Haas VF3SS High Speed Vertical Machining Center complete with 40 tool changer and linear scales (3 axis), 12,000 RPM spindle, full 4th & 5th axis capability, 30 HP. Travel: "X" 40.0, "Y" 20.0, "Z" 25.0

Haas VF3 Vertical Machining Center complete with 24 tool changer and linear scales (3axis), 7500 RPM spindle, full 4th axis capability, 20HP. Travel: "X" 40.0, "Y" 20.0, "Z" 25.0.

Haas SL20, 4,000 RPM spindle, 8" chuck, 10 station turret, tool presetter, parts catcher, max machining dia. 10.0", max machining length 20.0", 20.0" swing, 2.06" spindle through hole dia.

Haas SL20, 4,000 RPM spindle, 8" chuck, 10 station turret, tool presetter, max. machining dia.10.0", max machining length 20.0", 20.0" swing, 2.06" spindle through hole dia.

EDM MACHINES:

Charmilles Technologies Robofil 310, CNC Wire EDM. Travel: 17.7"x 12.6"x 6.4". .004/.012 wire diameters, auto threading, and auto start.

Charmilles Technologies Robofil 330F, CNC EDM. Travel: 17.7"x 12.6"x 6.4". .004/.012 wire diameters, auto threading, and auto start.

(2) Charmilles Technologies Robofil 440cc, CNC Wire EDM. Travel 21.6" x 13.77" x 15.75". .004 - .013 wire diameters, Auto threading, auto start, with System 3-R Workmaster Robot and Expandable 144 station pallet storage system.

MANUAL LATHES:

(3) Hardinge chuckers.

(2) Hardinge hand screws.

Hardinge high-precision toolroom lathe.

Tudor Engine lathe: 15" swing, 41" between centers.

MANUAL MILLING MACHINES:

3) Bridgeport milling machines with digital readouts.

DEBURRING EQUIPMENT:

ROI video direct microscope 200X.

Q1-250 Lite scope.

(3) Mantis scopes, 2X - 6X.

Methods Deep Etch part marking system.

Airbrasive Jet Blaster KII.

3) 18" Dia. vibrating tumblers.

12" Dia. portable tumbler.

Hammond 6 axis CNC robotic polishing cell, complete with ABB model I.R.B. 2400 robot, 2 model CFD-60 variable speed dual wheel finishing heads, beadblasting capability, and 2 pallet part load/unload system.

(2) Empire Pro-finish PF-2636 blast cabinets.

Zero BNP 30-4 blast & peen cabinet.

State-of-the-art electric and air powered deburring equipment.

(2) Toret Downflow oval 1 series dust collectors, (1) model DFO 2-8, (1) model DFO 2-4

(4) Variable speed polishing units.

Mass Finishing Inertia Tumbler, with 2 cubic foot capacity.

Amada 36" wide sanding machine.

(7) Hardinge HSL polishing lathes.

(7) Twister speed lathes.

(3) Portable Buffers/Dust Collectoro

GRINDING EQUIPMENT:

» NEWANCA GX7, 5 axis CNC Tool Cutter Grinder 9,000 RPM, 7 station automatic wheel changer, i-view software and camera, and 3D CIMulator software.

Myford between-center grinder, 9" between center, 5.0" swing dia.

Chevalier 10" x 20" automatic surface grinder.

Boyer Schultz 6"x 12" surface grinder.

Model 1803 Sunnen production hone, power stroking, .062-3.750 dia. 1 HP. 10" length.

Cincinnati monoset tool and cutter grinder.

K.O. Lee BA 960 tool and cutter grinder.

SUPPORT EQUIPMENT:

Marvel 15A power saw, 12" x 16" full-automatic.

Grob 24" Vertical Band Saw

EFD 1000 XL dispensing unit for assembly adhesives.

Parlec 240 tool pre-setter.

Parsetter 975 Tool Pre-setter with Parle Vision Plus

Rego Fix powRgrip PGU6100 precision tool holder clamping system.

(3) Cribmaster Tool Box master tool dispensing machines complete with slave units attached.

CLEANING EQUIPMENT:

Ameriwater IRO-1D reverse osmosis water treatment system capable of 2,300 G.P.D generating USP quality water, complete with carbon filtration, D.I polish, and ozone generator.

Forward Technology PA-2024-WSRDD 5 station robotic part cleaning system, complete with RO/UV 10 GPM pyrogen free DI water system

Crest Ultrasonic PCS 1620 7 station Robotic parts cleaning system.

(2) Lewis 20" x 18" x 20" ultrasonic tanks.

(2) Branson 10" x 12" x 10" ultrasonic tanks

Branson 12" x 16" x 10" ultrasonic tank

OFFICE SOFTWARE:

VantageTM Shop Control System, networked to all office computers company-wide.

I.Q.S. Quality Management System

QC -calc SPC software

Pro-ENGINEER, CAD software networked to all engineering workstations.

CADKEY, CAD software available for all engineering workstations.

MSE (Machine Shop Estimating) quoting software.

Mastercam, CAM programming software.

Part maker, CAM programming software

Veri-cut programming verification software

Cimworks DNC, CNC communication software.

EDI (Electronic Data Interchange) currently being utilized with customers.

Company-wide e-mail, and Internet utilization.

INSPECTION FACILITIES LIST

AUTOMATED SPC EQUIPMENT:

Verax Qualifier, charts data at machine, capable of X & R chart and Histogram.

EPSON Equity II Computer, with SPC Focus software, analyzes data, puts it into chart form. Charts include: X-Bar/R chart.

0-1" SPC OD micrometers.

0-6" SPC OD micrometers.

1-2" SPC OD micrometers.

2-3" SPC OD micrometers.

0-6" SPC OD depth micrometers.

2-3" SPC Mitutoyo pitch micrometers.

SPC 0-6" calipers.

SPC drop indicator.

SPC combination bore gages.

INSPECTION EQUIPMENT:

(2) Brown & Sharpe Mistral 775 CMM's with Renishaw PH 10T probes and auto probe change system.

» NEW(2) Brown & Sharp Global 575 CMM with PH10M/TP200 probe auto probe change system.

Brown & Sharp Global 575 CMM with PH10M/TP200 probe auto probe change system.

Brown & Sharpe "ONE" 775 CMM with Renishaw PH 10T probe and auto probe change system.

OGP Avant Zip, video measuring system, complete with touch probe system and rotary axis. Travel: "X" 24, "Y" 18, "Z" 8.

Scherr-Tumico optical comparator, 30".

(20) Mantis scopes, 2x - 6x.

(20) Olympus scopes, 10x - 40x.

Bendix profilometer.

Mitutoyo hardness tester.

Mitutoyo comparator.

Starrett 24 optical comparator, 10-100X capability.15,000 items under calibration.

Master gage block sets.

Comtorgages: Bendix electronic gaging, Diatext bore gages, Bendix Sheffield air gages.

Pratt-Whitney Model C calibrating supermike, .000020 millionths accuracy.

Beta Laser Z-Mike size range to 2" dia. .000010 accuracy